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MGS L335 Spreadsheet
October 28, 2003
Since I didn't want to use a sticky-stuff pump, I elected to buy a small
scale on eBay. I then found as I was doing
my first layup that I was ruining my Palm-Pilot by trying to do calculations
on-the-fly and covering it with epoxy in the process. Thus, I created an
MGS L335 Mixture Spreadsheet, and put it here in
PDF format. It tells how much hardner to add to the resin and provides a total
so you can simply pour in the hardner until the scale reaches the total.
You'll need a printer that can do 11x17 pages.
My fiberglass box
November 21, 2003
I discovered that a fiberglass storage box was going to be an absolute
necessity for this project. My requirements for a glass box were as follows:
- The "door" must also double as a cutting table.
- It must be made in such a way where I can add a "table leaf" or
extension to it later for doing longer cuts.
- The cross bars that hold the glass rolls should be able to be adjusted
as to where they sit in the box.
A trip to Home Depot and a little work yielded this (Click on pictures for
MUCH larger version):

The inside dimensions are 42 x 40 x 12 (WHD) which is absolutely perfect.
The locks on the outside are actually slim window locks which I chose
because the catch can be mounted on the edge of a piece of plywood. The
legs are mounted in such a way where it would be easy to put on a 22"
leaf which I may do very soon. I then drilled and cut the racks that hold
the dowel rods with seven different positions. Finally, I sanded a generous
radius all the way around the table portion so that cloth that hangs off the
edge won't catch on the wood.
Epoxy bottle pumps
May 31, 2004
I use MGS 335 epoxy, and have had the damndest time keeping my slow hardner
from crystalizing. As instructed, I heat it to 50 to 60 degrees and it's
supposed to return to clear, but it doesn't. I have to believe that it has
something to do with the plastic container I've been storing it in, but then
Jerry Schneider uses those
same containers and doesn't have this problem. Anyway, I noted any amount in
the cans that it comes in didn't crystalize.

I made a trip down to West Marine and found a bottle pumps kit for $10.00.
The small pump fits the hardner bottle perfectly. The large pump doesn't
fit the MGS resin bottle, but a little modification to the original bottle
cap and I now have a complete pump set. Very handy and very
recommended!
MGS and ambient temperature
November 18, 2004
A few people have said that I'm taking the temperature thing too seriously.
I point them to this text which I snipped out of a post to the Cozy mailing
list by our esteemed colleague, Gary Hunter:
What you are experiencing is what I feared most when I found out MGS was
being distributed to homebuilders. Although these are fine resin systems
for which they were formulated for (factory built gliders - motor gliders,
wind mill blades), they inherently exhibit this peculiarities from time to
time that puzzle the un-knowing.
Because these products are primarily cycloaliphatic amines and stericly
hindered polyoxyalkyl amines accelerated with copious amounts of unreactive
ingredients, they tend to be sensitive to temperature during cure. If it
is too cool, (below 70F in my book) they will slow down dramatically of
course, but they can "B-Stage" as well. This is a physical state where the
resin is neither liquid or cross-linked sufficiently enough to be called a
plastic. It is "vitrified" and depending on how much is has crosslinked, it
can be a sticky taffy like substance to a brittle friable solid. Once it
has achieved this vitrified state, it can take a considerable amount of time
for it to continue curing past that vitrified state - if ever. Sometimes,
it is quite easy to mistakenly identify the brittle friable solid as genuine
cured plastic state. NOT GOOD. HOWEVER, in most cases, with the
addition of heat you can "re-start" the curing process and drive it to
completion. THIS IS WHY MGS recommends a post cure for their resin
systems.
If you must use the MGS systems, please be sure your room temperature is at
least 70F. Especially if your going to use the slow curing agent.
I have talked about the importance of temperature control many times before.
It is always important to control the "room temperature" at which ALL your
building materials are stored at prior to their use. I think it is well
worth the money to buy a window air conditioner for your garage or shop
area. It reduces the overall sweat factor.
I trust Mr. Hunter's years of experience, and his advice. If you're using MGS epoxy, I'd make sure to post-cure everything if you haven't held to the 70-degree rule.
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