Larry Wimble's "Cozy Mark IV" Site

Miscellany

I created this page for other resources and rants that just didn't fit elsewhere. Enjoy!

 
 

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Rough River 2004 Pics

 
 
 
 

Chapter Detail

1: Description & Introduction
2: Bill of Materials
3: Education
4: Fuselage Bulkheads
5: Fuselage Sides
6: Fuselage Assembly
7: Fuselage Exterior
8: Headrest & Seat Belts
9: Main Gear & Landing Brake
10: Canard
11: Elevators
12: Canard installation
13: Nose, Nose gear, and Brakes
14: Center Section Spar
15: Firewall
16: Control System
17: Trim System
18: Canopy and Turtleback
19: Wings, Ailerons & Wing Attach
20: Winglets and Rudders
21: Strakes, Fuel, and Baggage
22: Electrical
23: Engine Installation
24: Covers and Fairings
25: Finishing
26: Upholstery

 
 
  MGS L335 Spreadsheet
October 28, 2003

Since I didn't want to use a sticky-stuff pump, I elected to buy a small scale on eBay. I then found as I was doing my first layup that I was ruining my Palm-Pilot by trying to do calculations on-the-fly and covering it with epoxy in the process. Thus, I created an MGS L335 Mixture Spreadsheet, and put it here in PDF format. It tells how much hardner to add to the resin and provides a total so you can simply pour in the hardner until the scale reaches the total. You'll need a printer that can do 11x17 pages.


My fiberglass box
November 21, 2003

I discovered that a fiberglass storage box was going to be an absolute necessity for this project. My requirements for a glass box were as follows:

  1. The "door" must also double as a cutting table.
  2. It must be made in such a way where I can add a "table leaf" or extension to it later for doing longer cuts.
  3. The cross bars that hold the glass rolls should be able to be adjusted as to where they sit in the box.
A trip to Home Depot and a little work yielded this (Click on pictures for MUCH larger version):

The inside dimensions are 42 x 40 x 12 (WHD) which is absolutely perfect. The locks on the outside are actually slim window locks which I chose because the catch can be mounted on the edge of a piece of plywood. The legs are mounted in such a way where it would be easy to put on a 22" leaf which I may do very soon. I then drilled and cut the racks that hold the dowel rods with seven different positions. Finally, I sanded a generous radius all the way around the table portion so that cloth that hangs off the edge won't catch on the wood.


Epoxy bottle pumps
May 31, 2004

I use MGS 335 epoxy, and have had the damndest time keeping my slow hardner from crystalizing. As instructed, I heat it to 50 to 60 degrees and it's supposed to return to clear, but it doesn't. I have to believe that it has something to do with the plastic container I've been storing it in, but then Jerry Schneider uses those same containers and doesn't have this problem. Anyway, I noted any amount in the cans that it comes in didn't crystalize.

I made a trip down to West Marine and found a bottle pumps kit for $10.00. The small pump fits the hardner bottle perfectly. The large pump doesn't fit the MGS resin bottle, but a little modification to the original bottle cap and I now have a complete pump set. Very handy and very recommended!


MGS and ambient temperature
November 18, 2004

A few people have said that I'm taking the temperature thing too seriously. I point them to this text which I snipped out of a post to the Cozy mailing list by our esteemed colleague, Gary Hunter:

What you are experiencing is what I feared most when I found out MGS was being distributed to homebuilders. Although these are fine resin systems for which they were formulated for (factory built gliders - motor gliders, wind mill blades), they inherently exhibit this peculiarities from time to time that puzzle the un-knowing.

Because these products are primarily cycloaliphatic amines and stericly hindered polyoxyalkyl amines accelerated with copious amounts of unreactive ingredients, they tend to be sensitive to temperature during cure. If it is too cool, (below 70F in my book) they will slow down dramatically of course, but they can "B-Stage" as well. This is a physical state where the resin is neither liquid or cross-linked sufficiently enough to be called a plastic. It is "vitrified" and depending on how much is has crosslinked, it can be a sticky taffy like substance to a brittle friable solid. Once it has achieved this vitrified state, it can take a considerable amount of time for it to continue curing past that vitrified state - if ever. Sometimes, it is quite easy to mistakenly identify the brittle friable solid as genuine cured plastic state. NOT GOOD. HOWEVER, in most cases, with the addition of heat you can "re-start" the curing process and drive it to completion. THIS IS WHY MGS recommends a post cure for their resin systems.

If you must use the MGS systems, please be sure your room temperature is at least 70F. Especially if your going to use the slow curing agent.

I have talked about the importance of temperature control many times before. It is always important to control the "room temperature" at which ALL your building materials are stored at prior to their use. I think it is well worth the money to buy a window air conditioner for your garage or shop area. It reduces the overall sweat factor.

I trust Mr. Hunter's years of experience, and his advice. If you're using MGS epoxy, I'd make sure to post-cure everything if you haven't held to the 70-degree rule.

 
 

Copyright (c) 2003 Lawrence A. Wimble - All rights reserved.
DISCLAIMER: Any party using the suggestions, ideas, instructions or examples from this website does so at their own risk and discretion and without recourse against anyone.
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